εταιρικά νέα για Improving Cable Joint Production with a High-Stroke Textile Expanding Machine

In the electrical insulation and telecommunication industries, cable joints and sealing accessories play a critical role in ensuring long-term performance and safety. Cold shrink technology has become a preferred solution due to its reliability, ease of installation, and strong environmental resistance. To manufacture these rubber-based accessories efficiently, factories rely on advanced expansion machines. One such machine is the 1300mm Height 2.2kw Motor Expanding Machine Textile Expander.

This blog explores how this expander enhances cable joint production and supports manufacturers in achieving consistent, high-quality results.

High-Stroke Design for Complex Cable Accessories

Cable joint sleeves often require deeper expansion compared to simple insulation tubes. With a hydraulic cylinder stroke of 1300mm, the textile expander can handle long sleeves and larger insulating bodies without requiring multiple expansion steps. This reduces workflow interruptions and ensures more accurate expansion ratios.

The long stroke also enables the machine to manage thicker rubber materials, which are common in medium-voltage and high-voltage cable joints.

Dual Cylinder System for Precision Control

The machine features dual pulling cylinders and a center push cylinder. This configuration provides balanced pulling force during expansion. Uneven force can cause thickness inconsistency, surface cracks, or internal stress points. By maintaining equal tension on both sides, the machine produces uniform cable joint insulation components with stable elasticity.

Uniform expansion is essential for ensuring a perfect fit during installation, especially when the product needs to shrink tightly around a cable.

Versatile Compatibility with Multiple Joint Types

Cable joints come in various designs, including straight joints, branch joints, transition joints, and armor joints. The expander supports the molding and expansion of sealing tubes and joint bodies for all these types. The ability to switch expanding molds allows manufacturers to adapt the machine quickly to different product categories.

Because the machine supports diameters from around 25mm to approximately 95mm, it accommodates a wide range of cable joint accessories without needing separate machinery.

Strengthening Structural Stability of Rubber Components

Cold shrink joints depend on rubber elasticity for long-term sealing. Poor expansion methods can overstretch the material and weaken structural durability. The hydraulic-controlled expander applies steady, controlled stretching that preserves the rubber’s molecular integrity.

This ensures:

• Stronger tensile strength

• Longer product lifespan

• Better sealing performance

• Lower risk of deformation

Reliable elasticity makes cold shrink joints suitable for harsh environments such as coastal areas, underground installations, or humid climates.

Increased Productivity for High-Demand Factories

Cable joint production often involves large batches for utility companies and telecommunications service providers. The 2.2kw motor and robust hydraulic pump allow the machine to run continuously for extended production cycles. This reduces downtime, increases daily output, and supports factories that operate multiple shifts per day.

Many manufacturers find that the machine improves workflow by reducing manual adjustments and automating repetitive tasks.

Cost Efficiency and ROI Advantages

The machine helps lower operational costs by:

• Reducing labor

• Minimizing product rejects

• Improving mold accuracy

• Accelerating cycle times

With fewer defective products and more efficient production, manufacturers achieve a faster return on investment.

Conclusion

For companies producing cold shrink cable joints, the 1300mm Height 2.2kw Textile Expander is a powerful asset. Its long stroke, precision control, stable hydraulic performance, and compatibility with complex joint designs make it indispensable for modern cable accessory manufacturing.